Industries

How Do You Scrub a Freezer Floor, and What Cleaner Will Not Freeze?

Freezer floor cleaners from eight data sheets with their rated low temperatures, why dilution ruins them, and the scrubber problems cold rooms cause.

Key takeaways

  • Fill the scrubber with a freezer floor cleaner used straight from the drum. Water and ordinary floor cleaner freeze on a sub-zero floor and leave ice behind.
  • The eight freezer cleaners we read are rated from -13 F (-25 C) to -45 F (-43 C) at full strength. Pick one rated at least 10 F colder than your room.
  • Water raises the freeze point. Kärcher's own chart moves Ice Breaker from -45 F neat to 7 F at 1:1, which is warmer than any freezer.
  • Check the base, not just the rating. One product contains ethylene glycol, two are sold as glycol-free and nonflammable, and Spartan's alcohol-based cleaner is a Category 3 flammable liquid with a 91 F flash point.
  • Charge lithium machines outside the freezer, drain every drop of water from tanks and lines before you go in, and give the machine a warm-up stop on the way out.

To scrub a freezer floor, drain all water out of the scrubber and fill the solution tank with a freezer floor cleaner used undiluted. Pick one whose rated low temperature is well below the room's set point. Lay it down, let it melt the frost and loosen the soil, then scrub and recover it with the vacuum. Do not rinse with water. Water, and any normal floor cleaner mixed with water, freezes on a sub-zero floor and turns a dirty floor into an icy one.

Two answers circulate. One says a freezer cleaner is just concentrate, so you mix it like any other floor chemical. The other says never add a drop of water. The second is right for a working freezer. Nyco says it plainly on its Clean Freeze sheet: "Mixing with water raises the freeze point and may interfere with the proper use of product in freezing temperatures." The first answer persists because two suppliers do print dilution charts. Read the chart, though, and the dilutions are for coolers and mild freezers. They are not for a -10 F (-23 C) storage room.

Freezer floor cleaners and their rated low temperatures

These are the eight products whose data sheets or product pages we read. The temperature is the supplier's own figure for the product as sold. Each figure belongs to its own product, so do not carry it over to another one.

Product (maker)Rated low temperature, as soldDilutionIn an auto scrubber?Base, as the supplier states itpHFood area notes
Ice Breaker Freezer Cleaner (Kärcher)-45 F (-43 C)Concentrate; chart allows water above -29 FYes, "automatic floor scrubber"Not stated on the sheet11.9Kosher certified
Clean Freeze NL849 (Nyco)-40 F (-40 C)Do not diluteYes, "automatic scrubbers"No methanol or ethylene glycol; nonflammable10.5 to 11.5Not stated. Not for vinyl or rubberized matting
Freezer Cooler Cleaner (Swisher, an Ecolab company)-30 F (-34 C)Do not diluteNot listed. Mop, sponge or sprayer, wet vac allowedNot statedNot statedRemove unpacked food first
Thaw and Wash (DeVere)-22 F (-30 C)UndilutedYes, "undiluted in floor scrubber"Contains ethylene glycol; not flammableNot statedSold for USDA-inspected meat lockers
Suma Freeze D2.9 (Diversey)-20 F (-29 C)Ready to use, undilutedYes, "automatic scrubbing equipment"Methanol-free, non-flammable11.5NSF and Kosher. No potable rinse if fully recovered
Freezer Cleaner FP (Spartan)Not given at full strength; its chart reaches -20 F at 3:1Ready to use; 1:1 to 1:5 only above 20 FYes, auto and rider scrubbersIsopropyl alcohol and glycol ethers; flash point 91 F (33 C)9.5 to 10.5"Do not use on food contact surfaces"
Freezer Floor Cleaner and De-Icer (Valtec)-20 F (-29 C)Ready to useNot listed. Spray or swab, stiff brush, wet vacuumNot statedNot statedSold for meat lockers
Frigosan (Kiehl)-13 F (-25 C)Undiluted. "Do not add water to the freezer"Rotary floor machine, then wet vacuumNonionic surfactants under 5%, water-soluble solventsAbout 8Clearance certificate for food areas

Three points in this table catch people out.

The rating is a floor, not a target. Most of these products are rated between -20 F and -45 F. Kärcher notes that operating freezers reach -20 C (-4 F) "or even colder". In a -20 F room, a product rated to -20 F has no margin, and melting frost waters it down as soon as it hits the floor (see the next section). Our working rule is a product rated at least 10 F colder than the room. On the products above, that rule rules out Frigosan below about -3 F and the three -20 F products in rooms colder than -10 F.

"Ready to use" means the drum is the use solution. Diversey, DeVere, Swisher, Nyco and Kiehl all say to apply the product undiluted. Only Kärcher and Spartan allow water, and only for warmer rooms.

Not every freezer cleaner is meant for a scrubber tank. Swisher, Valtec and Kiehl describe mop, spray and brush application followed by a wet vacuum. Kiehl's directions use a rotary floor machine, not an auto scrubber. If the sheet does not list automatic scrubbers, ask the supplier before you pour it into one.

Why water raises the freeze point

The antifreeze in these products (glycol, alcohol or another solvent) lowers the temperature at which the water in the mix can freeze. Add water and that antifreeze is spread thinner, so the mix freezes at a warmer temperature. Kärcher prints the effect for Ice Breaker:

Ice Breaker strengthRatio, concentrate to waterLow temperature rating
100%Concentrate-45 F (-43 C)
75%3:1-29 F (-34 C)
67%2:1-8 F (-22 C)
50%1:17 F (-14 C)
25%1:318 F (-8 C)
17%1:525 F (-4 C)

One part water to three parts concentrate costs 16 F of protection. At 1:1 the rating jumps 52 F, to a temperature warmer than any freezer. Spartan's chart runs the same way: 3:1 for -10 to -20 F, 2:1 for 0 to -10 F, and 1:1 only for 10 to 0 F.

The practical lesson is that water gets in even when nobody adds it on purpose:

  • Water left in the machine. The solution tank, filter bowl, hoses and solenoid of a scrubber that ran on the dock this afternoon still hold water. Drain them completely, then run a little cleaner through to the brush before you enter the freezer. The dilution ratio guide shows how fast a small amount of leftover water shifts a mix.
  • Frost and ice on the floor. Melting ice is the point of the job, and every bit of meltwater dilutes the cleaner on the floor. A heavy ice build-up can water a marginal product down past its rating before the squeegee gets there. Chip or scrape heavy ice first, and choose a colder-rated product for icy rooms.
  • Rinse water. Spartan says "DO NOT RINSE". Diversey says no potable water rinse is needed if the solution and soil are fully wet vacuumed. A water rinse in a freezer just lays down ice.

Glycol, glycol-free or alcohol: which base for a food plant?

The rating tells you whether a product will freeze. The base tells you whether you want it in your building. The sheets we read describe three kinds.

Ethylene glycol. DeVere states that Thaw and Wash contains ethylene glycol, and it still markets the product for USDA-inspected meat lockers. Nyco markets Clean Freeze on the opposite claim: no methanol or ethylene glycol, nonflammable and "non-poisonous". If your plant's chemical approval list excludes ethylene glycol, that is the deciding line.

Glycol-free or unstated, nonflammable. Nyco and Diversey both say their products are nonflammable. Diversey also lists NSF certification, and Kiehl holds a clearance certificate for food areas. For a food plant that wants paperwork its auditors already recognize, these are the easier products to approve. Some suppliers base their cleaners on propylene glycol, which FDA lists as a direct food substance affirmed as generally recognized as safe (21 CFR 184.1666). None of the eight sheets above names propylene glycol, so ask for the SDS.

Alcohol and solvent based. Spartan's Freezer Cleaner FP is the case to know about. Its data sheet recommends it for auto and rider scrubbers. Its safety data sheet lists methoxyisopropanol at 15 to 40% and isopropyl alcohol at 10 to 30%, gives a flash point of 91 F (33 C), and classifies it as a Category 3 flammable liquid. The SDS also lists electric motors among the ignition sources to keep it away from. A battery scrubber has a brush motor, a vacuum motor and a drive motor, and a freezer is a closed room. Kiehl's sheet names the trade-off from the other side: its product needs "no explosion-proof machines". Our recommendation: in an enclosed freezer, use a nonflammable product unless your safety team has reviewed the flammable one for your machine and your room.

None of these is a food contact sanitizer. Spartan bans food contact surfaces outright.

How to scrub the freezer, step by step

  1. Clear and sweep. Remove product from the area being cleaned, as Diversey and Swisher direct. Kärcher's cold room guidance is to take up coarse, loose dirt with a broom or mop first.
  2. Prepare the machine outside. Drain the solution tank and lines, empty the recovery tank, and fill the solution tank with the freezer cleaner undiluted. Fit a medium brush. Kärcher's cold room guidance says hard brushes give no significant advantage in results or cleaning time over medium-hard ones.
  3. Charge before, not inside. Start fully charged. See the battery section below.
  4. Lay it down, squeegee up. Make a first pass that scrubs the cleaner in without recovering it. This is Kärcher's two-step method.
  5. Let it work. Nyco says to scrub until the ice and frost "begins to melt and liquefy". Kiehl gives 10 to 15 minutes and Swisher 10 to 20 minutes for heavy soil or ice. Work in sections you can get back to inside that time.
  6. Scrub and recover. Make a second pass with the squeegee down and the vacuum on. Do not rinse.
  7. Let the floor dry. Diversey says to let the surface dry thoroughly before product goes back in.
  8. Empty the recovery tank promptly. The dirty solution is now cleaner plus meltwater, so it freezes at a warmer temperature than the product you started with.

What the cold does to the scrubber

Batteries

Lithium packs are the main constraint. As our battery not charging guide covers, many LiFePO4 packs block charging below about 32 F (0 C) unless they have built-in heaters. A lithium machine that runs out in the freezer cannot be topped up in there, and one parked in the freezer overnight may refuse to charge until it warms up. The fix is a charger in a room above freezing, and that changes how opportunity charging works: plan charge breaks around trips out of the cold, not around wherever the operator stops.

Lead-acid packs will charge in the cold but give less runtime. Our battery runtime data puts cold area runtime for lead-acid at roughly 10 to 25 percent below room temperature figures. That is our rough estimate, so size the route with margin. The lithium vs lead-acid comparison covers which chemistry suits a site that splits time between ambient and cold rooms.

Solution lines

Water anywhere in the solution system will freeze. Tennant's T3 manual treats freezing as a storage hazard: drain the solution and recovery tanks of all water, then run full-strength RV antifreeze through the system. A freezer shift is the same problem in a few hours rather than overnight. If the system holds only freezer cleaner, it is protected to that product's rating. If it holds leftover water, it is not. Ice can crack a filter bowl, which our leaking water guide lists as a cause of leaks. Before the machine goes back to normal work, flush the freezer cleaner out with clean water so the next tank of ordinary detergent is not contaminated.

Squeegee blades

Rubber stiffens in the cold. Polyurethane blades are already the stiffest of the common materials, and in a cold room they are the ones most likely to chatter and leave lines. Gum rubber and premium natural rubber blades wipe better on smooth floors but swell with oil, as our squeegee blade materials guide explains. For a dry freezer floor, try a softer blade before you add more deflection.

Condensation on the way out

Raymond's cold storage guidance for lift trucks describes the problem: every move from a -20 F freezer to a warmer dock forms moisture on metal and electronics, and repeated shift after shift it "corrodes components and shorts out control systems that were never sealed for it". A scrubber's controller, key switch and connectors are the same kind of target. Finish the freezer in one session rather than many short trips. Where there is a cooler or anteroom, park there before going out to the dock. Wipe the machine down, leave the recovery tank lid open, and let it come up to room temperature before charging.

Where this answer stops applying

  • Blast freezers. Rooms colder than about -40 F are below or at the limit of every product we read except Kärcher's. Clean them at a planned defrost.
  • Coolers above freezing. Above 32 F (0 C), normal floor cleaners work. Kärcher and Spartan's dilution charts are meant for the band between a cooler and a hard freezer.
  • Vinyl and rubber matting. Nyco says not to use Clean Freeze on vinyl or rubberized matting, and that the surface may become slippery. Check each product's surface list against your floor.
  • Food contact surfaces. These are floor cleaners. Racking and conveyors that touch food follow the plant's sanitation program.
  • Machine approval. Your scrubber's manual sets which chemicals it accepts. A freezer cleaner the manual does not cover puts the warranty at risk. Our warehouse fleet guide covers when a site should keep a dedicated machine for cold storage.

Frequently asked questions

What cleaner will not freeze on a freezer floor?

A freezer floor cleaner used undiluted. The eight we read are rated from -13 F (-25 C) for Kiehl Frigosan to -45 F (-43 C) for Kärcher Ice Breaker. Nyco Clean Freeze is rated to -40 F, Swisher to -30 F, DeVere Thaw and Wash to -22 F, and Diversey Suma Freeze D2.9 and Valtec to -20 F.

Can you dilute freezer floor cleaner?

Not for a working freezer. Water raises the freeze point. Kärcher's chart takes Ice Breaker from -45 F neat to 7 F at 1:1. Spartan allows 1:1 to 1:5 only above 20 F.

Can you use a normal auto scrubber in a freezer?

Only with a freezer cleaner in a fully drained tank, a charging plan outside the cold, and the manufacturer's approval for the chemical. Water solution freezes on the floor and in the lines.

Sources